Harbor Freight Tools Greenfield Facility Design

Project Overview: Provided alternative designs for proposed new 2.1M sq. ft. omni-channel warehouse in the central US market. Key Project Elements: SKU base of 5K items – mixture of case pick and unit pick processing. Volume split was 95% retail and 5% e-com. Design automation include case pick modules (pallet flow), auto de-palletization robots, shuttle system for e-com inventory storage (residuals) and outbound retail carton buffering, put walls, routing shoe sorter, shipping shoe sorter (150 cases/min), high density pallet storage (mole system), reach truck and turret truck AGVs, and WCS systems integration. Storage capacity of 200K+ pallets in a combination of floor storage